Industrial Recycling Ideas

3 Quick Safety Tips To Follow With Forklift Batteries In Your Workplace

Posted by on 6:51 am in Uncategorized | Comments Off on 3 Quick Safety Tips To Follow With Forklift Batteries In Your Workplace

Battery-powered forklifts just make sense over their fuel-powered counterparts in the modern-day business. Therefore, the batteries that you use to power your business forklifts are an ever important fixture in your place of business. They will be handled frequently for recharges and will often need to be replaced. While many business owners look at these batteries as just an ordinary object, they actually create the possibility for workplace injury if the rules are not followed. Take a look at these quick safety tips that must be followed in your place of business where forklift batteries are concerned.  Make sure only trained personnel handle the forklift batteries during charging.  Forklift batteries can be heavy and cumbersome; plus, they can release sulfuric acid, which can cause burns to the skin when the battery is improperly handled. Furthermore, improper handling and charging of the battery can cause costly damage or prevent the battery from lasting as long as it should. For these reasons, it is absolutely crucial that only people within your business who are trained in forklift battery handling be allowed to handle and charge the batteries.  Make sure equipment is parked and shut down before an attempt to remove the battery.  Trying to remove a battery from a forklift that is still running or not properly parked can damage the battery and the forklift. Therefore, it is a must that all handlers know that the equipment they are removing a battery from must be in a parked position and shut down before they attempt to remove the battery.  Set up a designated cool area for charging stations.  Forklift battery chargers can release a lot of heat during the charging process. Because of this, it is a really good idea to only set up charging stations in an area that has an ample amount of air circulation. If the area where the batteries are charging gets too heated, your batteries can be damaged during the charging process. Likewise, it is always best to set up designated areas for forklift battery charging stations that is far enough away from workers that they will not be affected by the heat emitted.  With proper handling and good rules in place, you can see the investment in forklift batteries for your business last longer.  Talk to an industrial battery sales and service center for more information about safety rules you should be following with your forklift...

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How To Properly Clean The Evaporator Coils On A Packaged Terminal Air Conditioning Unit

Posted by on 3:16 am in Uncategorized | Comments Off on How To Properly Clean The Evaporator Coils On A Packaged Terminal Air Conditioning Unit

Packaged terminal air conditioning units (PTACs) are commonly found in hotels, nursing homes, and other institutions where individuals reside in a private room for a period of time. PTACs are often used due to their relatively cheap cost, their compact design and ease at which you can transition between cooling and heat on the same unit. They usually operate reliably, but ongoing, regular maintenance is critical if you own or operate a facility that contains PTAC units. Cleaning the evaporator coils is necessary to prevent premature failure, lower operating costs and increase comfort levels for guests or residents. Here is more information on how you can perform this job with ease: What you will need to perform the cleaning Shop vacuum with brush nozzle Foaming coil cleanser Spray bottle with general purpose, non-toxic cleaner Microfiber towel Step-by-step procedure for cleaning evaporator coils 1. Disconnect power to the PTAC – You do not want to risk a severe or even deadly electrical shock by working on a powered unit. That’s why before beginning work on the PTAC, turn the unit off by either using the wall-mounted or console-mounted thermostat controls. Next, once the unit has powered itself off, unplug the power cord from the wall outlet; never unplug a unit in the middle of operation, especially if it is cooling, as this can cause damage to the compressor. If there is no visible connection, locate the appropriate circuit breaker that controls the power supply to the PTAC and flip off the switch. 2. Remove the front cover and filter- The front cover to the PTAC will be removable by grasping it on both sides and pulling it free from the unit. Be careful not to tug with too much force, or you may break plastic tabs holding the cover in place. Once you remove the cover, set it aside for cleaning later. If there is a filter located behind the front cover, then you will need to remove it as well. 3. Vacuum the fins covering the evaporator coils – Once the cover and filter are out of the way, you will gain access to the evaporator coils. In summer, the PTAC unit removes heat from the air and passes it into the refrigerant, thus cooling the environment. The front of the coils are covered by thin metal fins that facilitate the heat transfer process; any dirt or debris on the fins will effectively serve as insulation and lessen the amount of heat transferred. The first step in actually cleaning the evaporator coils is to remove as much debris as possible using a shop vacuum with a brush attachment. Apply light pressure with the brush, and move the brush in a circular motion over the fins. Don’t press too hard, or the delicate fins will be bent. Continue vacuuming until all debris that can be suctioned is gone. 4. Wash the fins covering the evaporator coils – After you have removed as much dry debris as possible, spray the fins with a foaming cleanser designed for PTAC or other air conditioning units. Spray the fins until they are completely soaked, then allow them to soak as directed by the manufacturer of the cleanser. Once the cleanser has had an opportunity to remove stubborn debris, vacuum the remaining cleanser and residue...

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Steel Caster Lubrication Tips

Posted by on 11:59 am in Uncategorized | Comments Off on Steel Caster Lubrication Tips

If your manufacturing business typically moves finished products from one end of your facility to the other, then you have likely invested in some flat moving carts that roll easily across the ground. These carts are fitted with casters and wheels to help the carts move as smoothly and quickly as possible. You should know that this movement creates a great deal of friction along the caster and wheel assembly, and this can cause premature caster failure. Thankfully, you can easily prevent this problem by making sure that your casters and wheels are lubricated appropriately. Keep reading to learn about some of lubrication tips that can assist you.  Understand When Lubrication is Needed Lubricating your steel casters too much can be just as damaging as not lubricating them at all. This is specifically troublesome if you decide to over grease bearings. Bearings that contain too much grease will cause a churning issue where the balls actually spin the grease around and force it out of the bearing casing or channel. The lubrication can collect dirt and debris that can damage moving parts too, and it can harden over time and cause movement problems. If seals are located around caster forks and attachments, then these parts can break down as well.  If your manufacturing facility is dry and clean and you use your moving carts a few hours each day, then lubrication should occur about every six months. If your facility is dirty or wet or if you use carts all day long, then lubrication should be completed every one or two months. This is also a good idea if your casters come into contact with corrosive chemicals. Once you determine how often lubrication is needed, look out for signs that grease is thinning around moving caster parts. Wheels that do not spin as smoothly and casters that do not turn properly are two signs. Also, if it takes more force to move the carts and if they stop quickly, then wheel bearings probably need some lubrication. Take note of these signs and also refer to your lubrication schedule so you can shorten the amount of time between lubrication sessions so grease can be added before wear and tear issues appear. Pick The Right Grease While there are many different types of lubrication that are available on the market, grease is the correct lubricant to use. Grease is a mix of oil, a thickener, and other additives. Additives include corrosion inhibitors, demulsifiers, rust inhibitors, and anti-foaming agents. While oil is the element in the grease that actually lubricates bearings and other moving metal parts, oil alone is not thick enough to stay in place for very long, especially when it is used along wheel bearings. Choosing grease over other lubricants is the first step in making sure that casters and wheels stay in great shape. However, there are a wide variety of different types of grease you can pick. For general use purposes, pick out a grease that contains a lithium soap thickening agent. This type of grease will work well under relatively high temperatures and heavy loads. If your casters are exposed to wet surfaces most of the time or if they are placed under extreme amounts of pressure from constant use, then a polyurea grease will work well. This type of grease...

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How To Make Sure That Your CNC Machine Receives Consistent Power

Posted by on 8:17 am in Uncategorized | Comments Off on How To Make Sure That Your CNC Machine Receives Consistent Power

If you have your own industrial manufacturing plant that creates gears or other highly specialized metal objects, then you likely have at least one CNC machine in your facility. You probably understand that downtime for regular maintenance is to be expected. However, downtime due to functionality issues and repairs can cost your business to lose a good deal of money on customer complaints and lost employee work time. You may not know this, but power problems can cause your CNC to malfunction. If your CNC machine seems to break down for seemingly no reason or if your mechanic needs to complete maintenance far more often than he should, then think about investing in a power test to see if the machine is not receiving the appropriate power. Afterwards, think about doing the following things to make sure that electrical power is consistent. Ground The Machine Electronically controlled CNC machines utilize a variety of different controls to work properly. Logical circuits are part of these controls that sit within circuit boards inside the machine. These circuits work much in the same way that they do in a computer, and the CNC machine will follow a series of crucial steps to make sure that metal items are formed properly. For the circuits to work consistently and the way they should, the CNC machine must be grounded properly. Without the proper ground, the machine will be affected by noise, stray currents, or current fluctuations. Not only can an increase in energy cause the circuitry to burn out much more quickly than it should, it also causes a disruption in the CNC program. Unfortunately, much of the electrical noise that can interfere with the circuitry is contained within the CNC device itself where wires sit close to one another. This means that grounding the machine is one of the only true ways to cut down on circuitry issues and poor performance.  The outlets in your machine shop should provide your machinery with a grounded wires that runs to the earth. However, if this is not the case, then you may need to have a busbar or a terminal strip added to your breaker box. The wiring from each of your machines should be connected to the strip or bar in the box to ground it. Generally, this is a task that an electrical expert should complete so you know it is completed properly. Also, experts will make sure that the wiring is not crossed in a way that shorts can be created. Reduce Vibrations Another reason your CNC machine may not receive consistent power is due to the vibration of the machine and the movement of both the wires and the circuits within the device. While there are a wide variety of CNC machines, the vast majority of the devices are quite large and heavy. This is true whether you have a CNC lathe, grinding, or milling machine. This means that it is wise to consider vibrations when the machine is initially installed. Vibrations are typically caused by improper alignment of the machine. Typically, levels are utilized and leveling screws are adjusted to make sure that the device is level with the ground across your shop. However, if the level screws are adjusted a great deal, then the machine will sit on high screws that can cause the device to sway...

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How Overhead Crane Modernization Benefits Your Warehouse

Posted by on 11:53 am in Uncategorized | Comments Off on How Overhead Crane Modernization Benefits Your Warehouse

When a warehouse or distribution center gains a new overhead crane, it’s usually there for keeps. It’s not unusual for an overhead crane to see service for decades on end, as facilities managers and warehouse owners often demand the most out of their long-term investments. Modernization efforts can help aging equipment meet current compliance standards and ever-changing production demands at reasonable costs. The following examines the benefits that overhead crane modernization offers for your warehouse or distribution center operations, as well as how the process is performed. How Overhead Cranes are Modernized Overhead crane modernization is a comprehensive process that, under most circumstances, entails the complete refurbishment, replacement and upgrading of numerous essential components: The basic skeleton of the unit usually undergoes some degree of refurbishment. In addition to a comprehensive inspection for signs of structural damage or weakness, the basic steel structure may also receive a fresh coat of paint and other minor adjustments to keep it functional. Drive components such as the end trucks, wheels, hoists and motors may also be removed and replaced with newer components. Some of these components may also be upgrades from older, less efficient technology. For instance, an overhead crane’s existing motors may be replaced with variable-frequency drives to give operators better fine-tuned control when executing maneuvers and to reduce severe impacts often caused by stopping and starting. Other components tasked with directly handling loads may also be replaced with newer, more efficient components. For example, replacing your crane’s existing load brake with a regenerative brake can help increase energy efficiency while boosting lift performance. Numerous electrical components may also be swapped out with newer, more efficient technology. For example, a typical overhead crane modernization may include the addition of radio control, allowing operators to maintain control over the crane when they’re not in proximity to the control panel. Through modernization, facilities managers and owners can also upgrade their machines with the latest safety equipment, including numerous features commonly found on brand-new cranes. These safety features include overload protection and provisions for limiting load sway. These features often allow for safer operation by crane operators while enhancing the safety of workers below. Benefits of Modernization As expected, there are several benefits that make the modernization process worthwhile for warehouses and distribution centers with aging overhead lifting equipment: Upgrading your overhead cranes with newer and more efficient components can help extend the life of your equipment by decades. Modernizing your existing overhead crane could be significantly more cost-effective than purchasing and installing a brand-new crane. Overhead crane modernization also takes into account the amount of downtime typically needed to refurbish existing equipment versus a complete dismantling and replacement of your original equipment. In most cases, modernization efforts can be significantly quicker than installing brand-new equipment. This can be an advantage for operations where peak production periods demand little to no downtime in order to stay profitable. Overhead crane modernization can not only extend your equipment’s lifespan, but it can also make your equipment operate with greater efficiency. The modernization process also makes overhead crane equipment safer for operators and employees to utilize, reducing the potential for serious and potentially life-threatening injuries. Modernizing your existing overhead crane can also solve the problems associated with older equipment operating at or over capacity. If your overhead...

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4 Electrical Projects To Add To Your Net-Zero Design For A New Commercial Building

Posted by on 9:11 am in Uncategorized | Comments Off on 4 Electrical Projects To Add To Your Net-Zero Design For A New Commercial Building

Building a new commercial building is a challenge due to the constantly changing federal and state rules regarding energy efficiency. Aiming for a net-zero design, in which you produce at least a little excess energy each year to even out any power you draw off the grid, is a good way to both save money and meet evolving guidelines for efficiency. Work with an electrical construction team to implement these four electrical upgrades that fit right into the net-zero framework. Grid-Tied Power Generation Of course, no net-zero building plan can even begin until you choose a way to generate your own power for the building. Connecting to the main power grid in the area allows you to draw power when you need it because the sky is cloudy or the wind isn’t blowing. You’ll need a site survey from a renewable energy company to figure out which of the two main power generation methods works better for your building. Connecting your net-zero building to the grid instead of installing batteries for storing the extra energy also offers benefits like Net metering, which lets you earn money back by selling excess power to your local utility company No need for expensive generator systems that create a lot of exhaust and use non-sustainable fuel Reliable power at all times of the day and night as the electrical system seamlessly switches between self-generated power and the grid, preventing damage to sensitive equipment. With the help of a skilled electrical contractor, you can even design a three-part power system that combines a grid connection, independent power generation, and batteries. Advanced software allows you to switch between putting extra energy into storage or sending it back to the power company based on how much electricity is already stored and the amount you earn per generated kilowatt. Building Energy Management System The electrical team installing the wiring and appliances in your commercial building can connect almost every system in the structure with integration software. A complete building energy management system allows you to check how much energy you’ve used for heating in the last week, warn you of efficiency loss in a refrigeration unit, and dynamically control temperature levels for maximized savings. This kind of technology even integrates into your security systems so you can keep an eye on the fire alarms and motion sensors 24 hours a day too. It’s much easier to install one of these management systems when first wiring a new building because it works best with numerous sensors spread throughout the structure. You’ll save a lot of money by investing in the equipment during initial construction instead of trying to retrofit the components later. Adaptive Lighting It only takes a slightly different light fixture to create an adaptive illumination system in your office or warehouse. Fixtures with built-in motion sensors keep rooms darkened when empty, greatly reducing energy use over the course of a year. Adaptive lighting also includes systems that open window shades or skylight covers when the sun is shining to take advantage of natural light. Of course, lighting control is easy to connect in with your building energy management software. Plug Load Control Finally, work out your plans for controlling the plug load of the building. This is one of the biggest obstacles to achieving net-zero energy...

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Green Up Your Office – Why You Need To Ditch Bottled Water For A Water Filtration System

Posted by on 7:09 am in Uncategorized | Comments Off on Green Up Your Office – Why You Need To Ditch Bottled Water For A Water Filtration System

As a small business owner, you need to be aware of your impact on the environment. There are many advantages for having a green office, no matter how small or large your company is. One important area to look at is the water you offer your employees. If you only provide unfiltered tap water, there’s a good chance your workers are turning to bottled water. Did you know that the average U.S. citizen drank more than 22 gallons of bottled water in 2004? This is just adding fuel to an unsustainable industry that takes a heavy toll on the environment. Bottled water is associated with a wide array of environmental concerns, including the generation of billions of wasteful plastic bottles and the burning of fossil fuels to not only manufacture the plastic bottles, but to also refrigerate and transport those bottles. But all of these concerns are not issues when you have an industrial water filtration system in your workplace. Drinking filtered water is also a health benefit, because many contaminates that find their way into bottled and tap water are eliminated from filtered water. Keep reading to learn more about why you should ditch bottled water for a filtration system in your office: Prevents Wasteful Oil Practice About 17 million oil barrels are utilized every year to manufacture plastic water bottles. Transporting these bottles burns even more oil. This means that when you provide your employees clean, crisp water from a filtration system, you are helping to prevent a wasteful oil practice. This one action allows you to be a good steward of your environment, while reducing the amount of waste in your workplace. Prevents Water Shortages Many people don’t know that 1.85 gallons of water are wasted during the production of 1 average plastic water bottle. In other words, millions of gallons of water wasted, just to make the plastic bottles. That doesn’t even include the water that is siphoned from natural resources to fill those plastic bottles up and sell them. Couple that with the huge growth in bottled water production that has increased water extraction in areas near bottling plants, and you’ll find that there are now water shortages affecting consumers and farmers located near these bottled water plants. Reduces Trash Volumes Being a business owner, you probably have to pay someone to come and collect the trash. If everyone in your office is using bottled water because there isn’t filtered water available, they are generating a lot of garbage. You can argue that plastic water bottles are recyclable, but the truth is that nearly 90% of water bottles are not recycled and wind up in landfills where it takes thousands of years for the plastic to decompose. Installing a filtration system in your building helps you to do your part in preventing these wasteful practices. Removes Common Contaminants In City Water Supplies Another wonderful benefit to having an industrial water filtration system is that it will remove common contaminants found in your city water supplies. This is especially important because if you don’t have filtered water and you prefer your employees not to use bottled water, than tap water is the only alternative. Here are some of the most common chemicals found in city water, which will be eradicated if you install a water...

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Helping Your Café Go Green: 5 Ways To Cut The Amount Of Food Waste You Send To Landfill

Posted by on 10:25 am in Uncategorized | Comments Off on Helping Your Café Go Green: 5 Ways To Cut The Amount Of Food Waste You Send To Landfill

The United States alone creates 68 million tons of food waste every year. As food waste rots, the material creates harmful gases that can contribute to global warming, so it’s vital that business owners think about ways to cut the amount of food waste sent to landfill. While your café may not produce as much waste as a large quick service restaurant, there are still plenty of ways you can help counter this problem. Help your business go green with the five following food waste reduction tips. Offer customers more menu choices Your café probably creates a lot of food waste because some customers can’t cope with your portion sizes. While every conscientious café owner wants happy clients, it’s also easy to prepare too much food – and the leftovers are likely to end up in the trash. Ways you can help customers choose how much they want to eat include: Offering more side orders instead of large set meals Offering top-ups and second portions for hungry diners Extending your children’s menu Adding a ‘light bites’ menu for people who aren’t that hungry You should also train your kitchen staff to prepare food consistently, so every customer gets the same serving size. Regularly ask customers for feedback on your menu options, too, as this can help you check you are satisfying appetites. Install a composting unit An organic recycling unit is an effective way to cut the amount of food waste you send to landfill. These fully contained devices are odor-free, simple to use and don’t take up a lot of space. Once composted, you can use the waste as a fertilizer, donate the material to a local community initiative or just allow staff members and customers to use the nutrient-rich by-product on their gardens. State composting regulations vary, so check with your local authorities before you invest in one of these units. According to the size of the unit and the amount of waste you need to recycle, you may need a permit. Manage your recycling collections It’s important that you use a recycling service that meets the needs of your café. If the recycling bin fills up too quickly between collections, your staff members may have to put excess waste in the landfill dumpster. Make sure you arrange for your recycling and dumpster rental service to empty the recycling bins often enough, and tell your employees to bring issues like this to your attention. Make sure staff members know exactly what to place in each type of dumpster, too. Explain to employees how they should dispose of different waste types. You should also check the dumpsters on a regular basis to see if everyone is adhering to the rules. Aim for certification Some organizations in the United States offer support services to café and restaurant owners, which can help you develop more environmentally responsible working practices. The Green Restaurant Association (or GRA) is a non-profit organization that certifies restaurants that meet a wide range of standards. What’s more, the GRA then publishes a directory of certified cafés and restaurants for customers who want to dine out in green venues. Certification helps you cut waste, and you may also see an increase in new customers. Invest in high-quality kitchen equipment Cheap, poor-quality kitchen equipment can make it harder...

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The Best Way To Remove Paint From Your Wood Deck And How To Successfully Refinish It

Posted by on 11:30 am in Uncategorized | 0 comments

When your home’s outdoor deck is well maintained, it can add value to your home and provide you with a nice outdoor space to enjoy. Because the weather and extreme temperatures can cause damage to the finish on your wood deck, you will need to periodically strip off the weathered paint and refinish your wood’s surface to keep it looking its best. Here are instructions to easily strip off your deck’s finish and how to refinish your deck’s wood to protect it for as long as possible and keep it looking great. Remove Old Paint  The thought of scraping or sanding old peeling paint from your wooden deck probably does not give you chills of delight. When your deck’s old paint job is peeling and flaking from the surface of your deck, remember there is an easy way to remove the paint. This easier way includes the use of an air compressor power washer from a place like Kruman Equipment Co. that sprays at least 2500 PSI. With the amount of force coming from a pressure washer’s nozzle, you can remove the paint right off your wood deck.  First, fill a garden weed sprayer with a paint stripping solution mixed according to the manufacturer’s directions. Spray this solution over the entire paint-covered surface of your deck, including all corners and crevices on your deck.  Then, use your pressure washer with the nozzle set on fan spray to avoid damaging the surface of your wood deck. The paint will come off with the paint stripper solution from the surface of your deck as you spray. Use a constant sweeping motion as you spray the water over your deck, so you don’t point the nozzle in one spot for too long. This can cause gouging into the wood of your deck. Refinish Your Deck The reason the old paint peeled off your deck is because paint applied on a wood surface will not adhere well to the wood, but it will sit on top of the wood. As the outdoor temperature goes from one extreme to another, the wood of your deck will expand and contract with the changes from hot to cold. During this process, the paint over the surface of the wood pulls away from your wood deck. For this reason, it is necessary to repaint your wood-painted deck every other year to remove the old flaking paint and replace it with new. If your deck was repainted while it was dirty or while the wood was still wet, paint also will not adhere to the wood as it should, resulting in the paint peeling from its surface prematurely.  You can refinish your deck with paint after you remove the old paint. Just make sure you allow the deck wood to completely dry out and brush off any dirt before applying the new paint. The wood can take up to six weeks to dry out, depending on the weather and temperature in your area. But, because removing the old paint is so easy with an air compressed presser washer, you won’t put off doing this home improvement job every other year. Staining your wood deck is an even better option as the stain soaks into the wood to protect and enhance the grain in the wood. A stained deck...

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3 Tips For Helping Clean A Hoarder’s House

Posted by on 8:55 am in Uncategorized | 0 comments

Hoarding isn’t as common a problem as you might believe after watching a television special on the subject, but it is a very serious subject for those affected by it. Hoarding can jeopardize the health and safety of the hoarder and the hoarder’s children or family, and it can lead to property destruction, fines, foreclosure or eviction, and other serious problems. That’s why it may be important for you to pitch in and help if there’s a hoarder in your life that’s ready to clean up their act. Many hoarders can’t do the job alone. However, cleaning up a hoarder’s house isn’t like any regular cleaning job, and you need to be prepared for what lies ahead. Check out some very important tips for how to help a hoarder clean a house. Safety First If the hoarder in your life has been at it for a long time, the first thing that you need to realize is that a hoarder’s house can be dangerous. Items may pile up and block the exits, debris and boxes may obstruct the stairs and walkways, and piles of paper may create a fire hazard. Before you begin cleaning in earnest, it’s important to take some steps to ensure the safety of everyone who will be working in the house. The best way to begin is to start near the safest exit. That way, you can quickly open up the area so that you have an escape route should a fire break out while you’re working. If the home has more than one exit, work your way from the first exit to the second exit, clearing a path as you go. Once the exits are clear and you have a safe pathway through the house, you can begin cleaning room by room. One Item at a Time While it may be time consuming and difficult in the beginning before you begin to uncover empty space, it’s very important to create a staging area so that you can go through items one by one with the hoarder, and allow them to decide whether to keep, trash, or donate each item. Experts recommend that you never throw away or remove items without the permission of the hoarder. This will only cause more anxiety and cause the hoarder to cling more tightly to their possessions. Allowing the hoarder the choice to keep or get rid of each item helps give them a feeling of control and confidence. It may be slow going, but you’re increasing their chances of being able to keep the place clean when you’re done. A staging area can be any clear surface where the hoarder can look over items that have been taken out of the piles and decide what to do with them. A kitchen table or an empty sofa can do the job. If there are no clear surfaces in the house, consider temporarily setting up some card tables outdoors until some indoor surfaces are cleared. Plan for Trash Not all hoarders collect things that would obviously be considered trash by most people, like empty food containers or old newspapers. But even hoarders who collect mostly functional items may find that many of their finds have turned into trash since the time they collected them, due to improper storage and poor...

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