Industrial Recycling Ideas

Steel Caster Lubrication Tips

Posted by on 11:59 am in Uncategorized | Comments Off on Steel Caster Lubrication Tips

If your manufacturing business typically moves finished products from one end of your facility to the other, then you have likely invested in some flat moving carts that roll easily across the ground. These carts are fitted with casters and wheels to help the carts move as smoothly and quickly as possible. You should know that this movement creates a great deal of friction along the caster and wheel assembly, and this can cause premature caster failure. Thankfully, you can easily prevent this problem by making sure that your casters and wheels are lubricated appropriately. Keep reading to learn about some of lubrication tips that can assist you.  Understand When Lubrication is Needed Lubricating your steel casters too much can be just as damaging as not lubricating them at all. This is specifically troublesome if you decide to over grease bearings. Bearings that contain too much grease will cause a churning issue where the balls actually spin the grease around and force it out of the bearing casing or channel. The lubrication can collect dirt and debris that can damage moving parts too, and it can harden over time and cause movement problems. If seals are located around caster forks and attachments, then these parts can break down as well.  If your manufacturing facility is dry and clean and you use your moving carts a few hours each day, then lubrication should occur about every six months. If your facility is dirty or wet or if you use carts all day long, then lubrication should be completed every one or two months. This is also a good idea if your casters come into contact with corrosive chemicals. Once you determine how often lubrication is needed, look out for signs that grease is thinning around moving caster parts. Wheels that do not spin as smoothly and casters that do not turn properly are two signs. Also, if it takes more force to move the carts and if they stop quickly, then wheel bearings probably need some lubrication. Take note of these signs and also refer to your lubrication schedule so you can shorten the amount of time between lubrication sessions so grease can be added before wear and tear issues appear. Pick The Right Grease While there are many different types of lubrication that are available on the market, grease is the correct lubricant to use. Grease is a mix of oil, a thickener, and other additives. Additives include corrosion inhibitors, demulsifiers, rust inhibitors, and anti-foaming agents. While oil is the element in the grease that actually lubricates bearings and other moving metal parts, oil alone is not thick enough to stay in place for very long, especially when it is used along wheel bearings. Choosing grease over other lubricants is the first step in making sure that casters and wheels stay in great shape. However, there are a wide variety of different types of grease you can pick. For general use purposes, pick out a grease that contains a lithium soap thickening agent. This type of grease will work well under relatively high temperatures and heavy loads. If your casters are exposed to wet surfaces most of the time or if they are placed under extreme amounts of pressure from constant use, then a polyurea grease will work well. This type of grease...

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How To Make Sure That Your CNC Machine Receives Consistent Power

Posted by on 8:17 am in Uncategorized | Comments Off on How To Make Sure That Your CNC Machine Receives Consistent Power

If you have your own industrial manufacturing plant that creates gears or other highly specialized metal objects, then you likely have at least one CNC machine in your facility. You probably understand that downtime for regular maintenance is to be expected. However, downtime due to functionality issues and repairs can cost your business to lose a good deal of money on customer complaints and lost employee work time. You may not know this, but power problems can cause your CNC to malfunction. If your CNC machine seems to break down for seemingly no reason or if your mechanic needs to complete maintenance far more often than he should, then think about investing in a power test to see if the machine is not receiving the appropriate power. Afterwards, think about doing the following things to make sure that electrical power is consistent. Ground The Machine Electronically controlled CNC machines utilize a variety of different controls to work properly. Logical circuits are part of these controls that sit within circuit boards inside the machine. These circuits work much in the same way that they do in a computer, and the CNC machine will follow a series of crucial steps to make sure that metal items are formed properly. For the circuits to work consistently and the way they should, the CNC machine must be grounded properly. Without the proper ground, the machine will be affected by noise, stray currents, or current fluctuations. Not only can an increase in energy cause the circuitry to burn out much more quickly than it should, it also causes a disruption in the CNC program. Unfortunately, much of the electrical noise that can interfere with the circuitry is contained within the CNC device itself where wires sit close to one another. This means that grounding the machine is one of the only true ways to cut down on circuitry issues and poor performance.  The outlets in your machine shop should provide your machinery with a grounded wires that runs to the earth. However, if this is not the case, then you may need to have a busbar or a terminal strip added to your breaker box. The wiring from each of your machines should be connected to the strip or bar in the box to ground it. Generally, this is a task that an electrical expert should complete so you know it is completed properly. Also, experts will make sure that the wiring is not crossed in a way that shorts can be created. Reduce Vibrations Another reason your CNC machine may not receive consistent power is due to the vibration of the machine and the movement of both the wires and the circuits within the device. While there are a wide variety of CNC machines, the vast majority of the devices are quite large and heavy. This is true whether you have a CNC lathe, grinding, or milling machine. This means that it is wise to consider vibrations when the machine is initially installed. Vibrations are typically caused by improper alignment of the machine. Typically, levels are utilized and leveling screws are adjusted to make sure that the device is level with the ground across your shop. However, if the level screws are adjusted a great deal, then the machine will sit on high screws that can cause the device to sway...

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How Overhead Crane Modernization Benefits Your Warehouse

Posted by on 11:53 am in Uncategorized | Comments Off on How Overhead Crane Modernization Benefits Your Warehouse

When a warehouse or distribution center gains a new overhead crane, it’s usually there for keeps. It’s not unusual for an overhead crane to see service for decades on end, as facilities managers and warehouse owners often demand the most out of their long-term investments. Modernization efforts can help aging equipment meet current compliance standards and ever-changing production demands at reasonable costs. The following examines the benefits that overhead crane modernization offers for your warehouse or distribution center operations, as well as how the process is performed. How Overhead Cranes are Modernized Overhead crane modernization is a comprehensive process that, under most circumstances, entails the complete refurbishment, replacement and upgrading of numerous essential components: The basic skeleton of the unit usually undergoes some degree of refurbishment. In addition to a comprehensive inspection for signs of structural damage or weakness, the basic steel structure may also receive a fresh coat of paint and other minor adjustments to keep it functional. Drive components such as the end trucks, wheels, hoists and motors may also be removed and replaced with newer components. Some of these components may also be upgrades from older, less efficient technology. For instance, an overhead crane’s existing motors may be replaced with variable-frequency drives to give operators better fine-tuned control when executing maneuvers and to reduce severe impacts often caused by stopping and starting. Other components tasked with directly handling loads may also be replaced with newer, more efficient components. For example, replacing your crane’s existing load brake with a regenerative brake can help increase energy efficiency while boosting lift performance. Numerous electrical components may also be swapped out with newer, more efficient technology. For example, a typical overhead crane modernization may include the addition of radio control, allowing operators to maintain control over the crane when they’re not in proximity to the control panel. Through modernization, facilities managers and owners can also upgrade their machines with the latest safety equipment, including numerous features commonly found on brand-new cranes. These safety features include overload protection and provisions for limiting load sway. These features often allow for safer operation by crane operators while enhancing the safety of workers below. Benefits of Modernization As expected, there are several benefits that make the modernization process worthwhile for warehouses and distribution centers with aging overhead lifting equipment: Upgrading your overhead cranes with newer and more efficient components can help extend the life of your equipment by decades. Modernizing your existing overhead crane could be significantly more cost-effective than purchasing and installing a brand-new crane. Overhead crane modernization also takes into account the amount of downtime typically needed to refurbish existing equipment versus a complete dismantling and replacement of your original equipment. In most cases, modernization efforts can be significantly quicker than installing brand-new equipment. This can be an advantage for operations where peak production periods demand little to no downtime in order to stay profitable. Overhead crane modernization can not only extend your equipment’s lifespan, but it can also make your equipment operate with greater efficiency. The modernization process also makes overhead crane equipment safer for operators and employees to utilize, reducing the potential for serious and potentially life-threatening injuries. Modernizing your existing overhead crane can also solve the problems associated with older equipment operating at or over capacity. If your overhead...

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4 Electrical Projects To Add To Your Net-Zero Design For A New Commercial Building

Posted by on 9:11 am in Uncategorized | Comments Off on 4 Electrical Projects To Add To Your Net-Zero Design For A New Commercial Building

Building a new commercial building is a challenge due to the constantly changing federal and state rules regarding energy efficiency. Aiming for a net-zero design, in which you produce at least a little excess energy each year to even out any power you draw off the grid, is a good way to both save money and meet evolving guidelines for efficiency. Work with an electrical construction team to implement these four electrical upgrades that fit right into the net-zero framework. Grid-Tied Power Generation Of course, no net-zero building plan can even begin until you choose a way to generate your own power for the building. Connecting to the main power grid in the area allows you to draw power when you need it because the sky is cloudy or the wind isn’t blowing. You’ll need a site survey from a renewable energy company to figure out which of the two main power generation methods works better for your building. Connecting your net-zero building to the grid instead of installing batteries for storing the extra energy also offers benefits like Net metering, which lets you earn money back by selling excess power to your local utility company No need for expensive generator systems that create a lot of exhaust and use non-sustainable fuel Reliable power at all times of the day and night as the electrical system seamlessly switches between self-generated power and the grid, preventing damage to sensitive equipment. With the help of a skilled electrical contractor, you can even design a three-part power system that combines a grid connection, independent power generation, and batteries. Advanced software allows you to switch between putting extra energy into storage or sending it back to the power company based on how much electricity is already stored and the amount you earn per generated kilowatt. Building Energy Management System The electrical team installing the wiring and appliances in your commercial building can connect almost every system in the structure with integration software. A complete building energy management system allows you to check how much energy you’ve used for heating in the last week, warn you of efficiency loss in a refrigeration unit, and dynamically control temperature levels for maximized savings. This kind of technology even integrates into your security systems so you can keep an eye on the fire alarms and motion sensors 24 hours a day too. It’s much easier to install one of these management systems when first wiring a new building because it works best with numerous sensors spread throughout the structure. You’ll save a lot of money by investing in the equipment during initial construction instead of trying to retrofit the components later. Adaptive Lighting It only takes a slightly different light fixture to create an adaptive illumination system in your office or warehouse. Fixtures with built-in motion sensors keep rooms darkened when empty, greatly reducing energy use over the course of a year. Adaptive lighting also includes systems that open window shades or skylight covers when the sun is shining to take advantage of natural light. Of course, lighting control is easy to connect in with your building energy management software. Plug Load Control Finally, work out your plans for controlling the plug load of the building. This is one of the biggest obstacles to achieving net-zero energy...

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Green Up Your Office – Why You Need To Ditch Bottled Water For A Water Filtration System

Posted by on 7:09 am in Uncategorized | Comments Off on Green Up Your Office – Why You Need To Ditch Bottled Water For A Water Filtration System

As a small business owner, you need to be aware of your impact on the environment. There are many advantages for having a green office, no matter how small or large your company is. One important area to look at is the water you offer your employees. If you only provide unfiltered tap water, there’s a good chance your workers are turning to bottled water. Did you know that the average U.S. citizen drank more than 22 gallons of bottled water in 2004? This is just adding fuel to an unsustainable industry that takes a heavy toll on the environment. Bottled water is associated with a wide array of environmental concerns, including the generation of billions of wasteful plastic bottles and the burning of fossil fuels to not only manufacture the plastic bottles, but to also refrigerate and transport those bottles. But all of these concerns are not issues when you have an industrial water filtration system in your workplace. Drinking filtered water is also a health benefit, because many contaminates that find their way into bottled and tap water are eliminated from filtered water. Keep reading to learn more about why you should ditch bottled water for a filtration system in your office: Prevents Wasteful Oil Practice About 17 million oil barrels are utilized every year to manufacture plastic water bottles. Transporting these bottles burns even more oil. This means that when you provide your employees clean, crisp water from a filtration system, you are helping to prevent a wasteful oil practice. This one action allows you to be a good steward of your environment, while reducing the amount of waste in your workplace. Prevents Water Shortages Many people don’t know that 1.85 gallons of water are wasted during the production of 1 average plastic water bottle. In other words, millions of gallons of water wasted, just to make the plastic bottles. That doesn’t even include the water that is siphoned from natural resources to fill those plastic bottles up and sell them. Couple that with the huge growth in bottled water production that has increased water extraction in areas near bottling plants, and you’ll find that there are now water shortages affecting consumers and farmers located near these bottled water plants. Reduces Trash Volumes Being a business owner, you probably have to pay someone to come and collect the trash. If everyone in your office is using bottled water because there isn’t filtered water available, they are generating a lot of garbage. You can argue that plastic water bottles are recyclable, but the truth is that nearly 90% of water bottles are not recycled and wind up in landfills where it takes thousands of years for the plastic to decompose. Installing a filtration system in your building helps you to do your part in preventing these wasteful practices. Removes Common Contaminants In City Water Supplies Another wonderful benefit to having an industrial water filtration system is that it will remove common contaminants found in your city water supplies. This is especially important because if you don’t have filtered water and you prefer your employees not to use bottled water, than tap water is the only alternative. Here are some of the most common chemicals found in city water, which will be eradicated if you install a water...

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Helping Your Café Go Green: 5 Ways To Cut The Amount Of Food Waste You Send To Landfill

Posted by on 10:25 am in Uncategorized | Comments Off on Helping Your Café Go Green: 5 Ways To Cut The Amount Of Food Waste You Send To Landfill

The United States alone creates 68 million tons of food waste every year. As food waste rots, the material creates harmful gases that can contribute to global warming, so it’s vital that business owners think about ways to cut the amount of food waste sent to landfill. While your café may not produce as much waste as a large quick service restaurant, there are still plenty of ways you can help counter this problem. Help your business go green with the five following food waste reduction tips. Offer customers more menu choices Your café probably creates a lot of food waste because some customers can’t cope with your portion sizes. While every conscientious café owner wants happy clients, it’s also easy to prepare too much food – and the leftovers are likely to end up in the trash. Ways you can help customers choose how much they want to eat include: Offering more side orders instead of large set meals Offering top-ups and second portions for hungry diners Extending your children’s menu Adding a ‘light bites’ menu for people who aren’t that hungry You should also train your kitchen staff to prepare food consistently, so every customer gets the same serving size. Regularly ask customers for feedback on your menu options, too, as this can help you check you are satisfying appetites. Install a composting unit An organic recycling unit is an effective way to cut the amount of food waste you send to landfill. These fully contained devices are odor-free, simple to use and don’t take up a lot of space. Once composted, you can use the waste as a fertilizer, donate the material to a local community initiative or just allow staff members and customers to use the nutrient-rich by-product on their gardens. State composting regulations vary, so check with your local authorities before you invest in one of these units. According to the size of the unit and the amount of waste you need to recycle, you may need a permit. Manage your recycling collections It’s important that you use a recycling service that meets the needs of your café. If the recycling bin fills up too quickly between collections, your staff members may have to put excess waste in the landfill dumpster. Make sure you arrange for your recycling and dumpster rental service to empty the recycling bins often enough, and tell your employees to bring issues like this to your attention. Make sure staff members know exactly what to place in each type of dumpster, too. Explain to employees how they should dispose of different waste types. You should also check the dumpsters on a regular basis to see if everyone is adhering to the rules. Aim for certification Some organizations in the United States offer support services to café and restaurant owners, which can help you develop more environmentally responsible working practices. The Green Restaurant Association (or GRA) is a non-profit organization that certifies restaurants that meet a wide range of standards. What’s more, the GRA then publishes a directory of certified cafés and restaurants for customers who want to dine out in green venues. Certification helps you cut waste, and you may also see an increase in new customers. Invest in high-quality kitchen equipment Cheap, poor-quality kitchen equipment can make it harder...

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The Best Way To Remove Paint From Your Wood Deck And How To Successfully Refinish It

Posted by on 11:30 am in Uncategorized | 0 comments

When your home’s outdoor deck is well maintained, it can add value to your home and provide you with a nice outdoor space to enjoy. Because the weather and extreme temperatures can cause damage to the finish on your wood deck, you will need to periodically strip off the weathered paint and refinish your wood’s surface to keep it looking its best. Here are instructions to easily strip off your deck’s finish and how to refinish your deck’s wood to protect it for as long as possible and keep it looking great. Remove Old Paint  The thought of scraping or sanding old peeling paint from your wooden deck probably does not give you chills of delight. When your deck’s old paint job is peeling and flaking from the surface of your deck, remember there is an easy way to remove the paint. This easier way includes the use of an air compressor power washer from a place like Kruman Equipment Co. that sprays at least 2500 PSI. With the amount of force coming from a pressure washer’s nozzle, you can remove the paint right off your wood deck.  First, fill a garden weed sprayer with a paint stripping solution mixed according to the manufacturer’s directions. Spray this solution over the entire paint-covered surface of your deck, including all corners and crevices on your deck.  Then, use your pressure washer with the nozzle set on fan spray to avoid damaging the surface of your wood deck. The paint will come off with the paint stripper solution from the surface of your deck as you spray. Use a constant sweeping motion as you spray the water over your deck, so you don’t point the nozzle in one spot for too long. This can cause gouging into the wood of your deck. Refinish Your Deck The reason the old paint peeled off your deck is because paint applied on a wood surface will not adhere well to the wood, but it will sit on top of the wood. As the outdoor temperature goes from one extreme to another, the wood of your deck will expand and contract with the changes from hot to cold. During this process, the paint over the surface of the wood pulls away from your wood deck. For this reason, it is necessary to repaint your wood-painted deck every other year to remove the old flaking paint and replace it with new. If your deck was repainted while it was dirty or while the wood was still wet, paint also will not adhere to the wood as it should, resulting in the paint peeling from its surface prematurely.  You can refinish your deck with paint after you remove the old paint. Just make sure you allow the deck wood to completely dry out and brush off any dirt before applying the new paint. The wood can take up to six weeks to dry out, depending on the weather and temperature in your area. But, because removing the old paint is so easy with an air compressed presser washer, you won’t put off doing this home improvement job every other year. Staining your wood deck is an even better option as the stain soaks into the wood to protect and enhance the grain in the wood. A stained deck...

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3 Tips For Helping Clean A Hoarder’s House

Posted by on 8:55 am in Uncategorized | 0 comments

Hoarding isn’t as common a problem as you might believe after watching a television special on the subject, but it is a very serious subject for those affected by it. Hoarding can jeopardize the health and safety of the hoarder and the hoarder’s children or family, and it can lead to property destruction, fines, foreclosure or eviction, and other serious problems. That’s why it may be important for you to pitch in and help if there’s a hoarder in your life that’s ready to clean up their act. Many hoarders can’t do the job alone. However, cleaning up a hoarder’s house isn’t like any regular cleaning job, and you need to be prepared for what lies ahead. Check out some very important tips for how to help a hoarder clean a house. Safety First If the hoarder in your life has been at it for a long time, the first thing that you need to realize is that a hoarder’s house can be dangerous. Items may pile up and block the exits, debris and boxes may obstruct the stairs and walkways, and piles of paper may create a fire hazard. Before you begin cleaning in earnest, it’s important to take some steps to ensure the safety of everyone who will be working in the house. The best way to begin is to start near the safest exit. That way, you can quickly open up the area so that you have an escape route should a fire break out while you’re working. If the home has more than one exit, work your way from the first exit to the second exit, clearing a path as you go. Once the exits are clear and you have a safe pathway through the house, you can begin cleaning room by room. One Item at a Time While it may be time consuming and difficult in the beginning before you begin to uncover empty space, it’s very important to create a staging area so that you can go through items one by one with the hoarder, and allow them to decide whether to keep, trash, or donate each item. Experts recommend that you never throw away or remove items without the permission of the hoarder. This will only cause more anxiety and cause the hoarder to cling more tightly to their possessions. Allowing the hoarder the choice to keep or get rid of each item helps give them a feeling of control and confidence. It may be slow going, but you’re increasing their chances of being able to keep the place clean when you’re done. A staging area can be any clear surface where the hoarder can look over items that have been taken out of the piles and decide what to do with them. A kitchen table or an empty sofa can do the job. If there are no clear surfaces in the house, consider temporarily setting up some card tables outdoors until some indoor surfaces are cleared. Plan for Trash Not all hoarders collect things that would obviously be considered trash by most people, like empty food containers or old newspapers. But even hoarders who collect mostly functional items may find that many of their finds have turned into trash since the time they collected them, due to improper storage and poor...

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Does Your Business Order Metal Materials? Find Out How Those Items Are Made

Posted by on 11:24 am in Uncategorized | 0 comments

If your business needs a metal item made, you may be wondering how that item is transformed and shaped into the size and design that you need. Metal items, such as rods, screws and gears, get their shape thanks to a process called metal fabrication. Here are the steps that are followed when metal is formed into the items your business needs to make the products it manufacturers. Casting The very first step in the fabrication of metal is casting. When casting is done, metal is heated up until it begins to melt and liquefies. Once that happens, the liquefied metal is placed into a cast, also commonly called a mold. This cast helps give metal the shape that it will ultimately take on. If metal sheets are being made, the cast will be long and flat. If a metal gear is being made, the metal cast will be the size and shape of the gear that needs to be produced. Once the item is poured into a cast, it is left to harden. Once the metal has hardened, it is removed from the cast and will undergo the next step. Forging The next step in the metal fabrication process is called forging. Forging is the process of heating up metal so that it can be bent. It is important to note that not all metal items undergo the forging process, only those that need to be bent. Metal items that are circular, such as poles and cans, undergo this process, as do wavy metal items, such as metal roof shingles. After the metal item has been heated up and bent, it must cool completely before undergoing the next step. Cutting After the metal item is cast and forged, it will be the shape that it needs to be. However, at this stage, it may be much larger than needed. As such, in order to get the metal item to be the correct size, it needs to be cut. Just like with forging, not all metal items undergo the cutting process. Small metal gears typically aren’t cut after they have been cast. However, items such as metal sheets and forged metal rods may need to be cut to size. These days, the majority of metal cutting is done using a laser. A large laser uses a heated beam to cut the metal. As the heat shines on the metal, a clean, even, precise cut is made. This helps to ensure there are no jagged edges or unevenness. If small cuts are needed, shearing is often done to make those cuts. Shearing is done by hand using a metal blade. This item looks similar to a power saw. However, it has the ability to cut through thin pieces of metal. Welding After metal has been cut to size, the next step in the metal fabrication process is welding. When two pieces of metal have to be connected to each other, they are welded together. Welding is done using a welder. A welder has a flame on the end of it that heats up both pieces of metal that are being attached or connected. As the metal heats up, it begins to liquefy. As it liquefies, the two pieces can be connected together. Once the pieces are connected, the metal will...

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4 Tips For Getting Started With Scrap Metal Recycling

Posted by on 9:14 am in Uncategorized | 0 comments

If you are like most homeowners, you want to take advantage of as many money saving tips as possible. Surprisingly, you may be throwing away hundreds of dollars per year in scrap metal. Scrap metal recycling is an easy way for anyone to make some extra money while helping the environment. Here are a few tips that can get you started with scrap metal recycling. Separate Ferrous and Non-Ferrous Metals All scrap metals can be grouped into two categories: ferrous, and non-ferrous. Ferrous metals contain iron and are attracted to magnets while non-ferrous metals are not. Because they must be recycled separately, most scrap yards will only accept sorted collections of ferrous or non-ferrous metals. Common ferrous metals are stainless steel, carbon steel, and wrought iron. Aluminum, copper, brass, and silver are the most well-known non-ferrous metals. You will typically get more money from recycling non-ferrous metals because they have a few unique properties. Most importantly, non-ferrous metals do not degrade during the recycling process, allowing them to be infinitely recycled. They are also useful for a wider variety of applications than ferrous metals: gold, copper, and aluminum are all used in printed circuit boards, while gold and silver are also used for jewelry. Get Prices From Multiple Scrap Yards The best way to get the highest price for your scrap metal is to shop around with the scrap yards in your area. While using online charts to find the going rate of scrap metal can be useful, they often will not reflect the highest price you could get in your area. If you are living in a location that is far from a refinery, scrap yards will be inclined to buy for lower prices to make up for their shipping. In this case, a longer drive to a scrap yard in a larger city may be worth it to find higher rates. Urban areas will usually have several scrap yards for you to choose from, and you should spend time calling as many as possible to get the best price for your scrap metal. On the other hand, small rural towns may only have one or two scrap yards to choose from. While you may think this makes it more difficult to get a higher price, it actually makes it easier to persuade a scrap yard to pay more than their direct competitor. Know What Items You Should Collect There are a few important items that you should always collect when you are looking for more scrap metal to sell. Aluminum cans and old, dead car batteries are some of the most common that you will come across, but there are others that many recyclers may not think to collect. Bicycles, barbecue grills, computers, air compressors, and virtually all appliances are good sources of scrap metal if you have the means to haul them. Stockpile Scrap Metal Before Selling it No matter how good the scrap metal rates are in your area, it will usually not be worth your time to haul your metal to a scrap yard unless you have stockpiled it first. Because scrap metal is paid by the pound, you may not even make back what you spend in gas to get there if you are only recycling a few items. Many recyclers wait until...

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